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Industry Background

Modified plastics play an important role in the power tool industry, which not only improves the strength, heat resistance, wear resistance and flame retardancy of the material, but also meets the needs of power tools in terms of miniaturisation, lightweighting and high performance. Through the modified technology, the plastic material can withstand the requirements of power tools in high load and high temperature environment for a long time operation, and at the same time reduce the cost, improve the competitiveness of the product market. The application of modified plastics makes power tools safer, more reliable and easier to process and mould, providing greater flexibility in the design and manufacture of power tools.

Industry pain point

Lightweight requirements

Lightweight requirements

Handheld tools need to be reduced in weight to enhance the user experience, but structural strength needs to be maintained.

Insulation safety

Insulation safety

Motor parts require high CTI (Leakage Starting Trace Index >600V) materials.

Insufficient mechanical strength

Insufficient mechanical strength

The tool housing is prone to cracking under high impact, and the gears/bearing parts are prone to wear.

Solutions & Benefits

  • High CTI insulating materials

    Solution: Alloy modification with CTI value up to 675V and arc resistance at the same time.
    Advantage: Passed IEC 60695 fire test, suitable for high voltage scenario of lithium battery tools

  • Microfoam Lightweight Technology

    Solution: Supercritical nitrogen foaming process, 15%-25% density reduction, maintaining the same tensile strength (>100MPa).
    Advantage: Reduce the weight of electric hammer/cutting machine, reduce user fatigue.

  • High Impact Composites

    Solution: PA6 + 30% glass fibre reinforcement, notched impact strength >15kJ/m²; carbon fibre added to enhance wear resistance.
    Advantage: Passed 100,000 times fatigue test, extend the life of electric drill/angle grinder by 50%.

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